CNC EDM S SERIES

S540 EDM Machine

C type EDM machine
Features
Newly designed high precision head (Z-axis)
New Power Supply & Control System
0.05% or less ultralow consumption circuit
HQSP The High Quality Super Polishing Equipment (optional)
Windows interface (optional)

Description

Reliability, efficiency, and performance are qualities that dictate the design of Moldmaster EDM.

Machine Specifications

 
ITEM UNIT S540 S430 S430A S430C S320C
Work tank internal dimensions W x D x H (mm) 1300 x 800 x 380 1100 x 620 x 280 1100 x 620 x 280 1100 x 620 x 280 900 x 500 x 270
Max. workpiece dimensions W x D x H (mm) 1045 x 700 x 330 850 x 500 x 230 850 x 500 x 230 850 x 500 x 230 670 x 350 x 220
Max. workpiece weight kg 600 400 400 400 300
Max. electrode weight kg 120 100 100 100 100
X/Y/Z axes stroke mm 500 x 400 x 400 400 x 300 x 350 400 x 300 x 350 400 x 300 x 350 300 x 200 x 300
Max. moving speed mm/min X / Y axis:1000;Z axis:2000
Table dimensions W x D (mm) 900 x 550 800 x 450 800 x 450 800 x 450 600 x 300
Distance between plate and table mm 230 ~ 630 250 ~ 600 250 ~ 600 250 ~ 600 160 ~ 460
Machine tool dimensions W x D x H (mm) 1700 x 1600 x 2250 1420 x 1350 x 2100 1800 x 1900 x 2200 1470x1370x2060 1400 x 1320 x 2100
Volume of electric cabinet W x D x H (mm) 650 x 1080 x 1750 - 650 x 1080 x 1750
Machine tool weight kg 2130 1680 2240 1825 1245
Weight of electric cabinet kg

365kg(35A) / 390kg(50A) / 420kg(70A) / 470kg(105A)

- 365kg(35A) / 390kg(50A) / 420kg(70A)
Available power supplies type

50A(5.5KVA) / 70A(8KVA) / 105A(12KVA)

35A(4KVA) / 50A(5.5KVA) / 70A(8KVA)
Dielectric reservoir capacity l 500 400 400 400 200

Layout(AXB)(CXD)

mm (3850X2960)(3250X2165) (3450X3440)(2530X2230) (2950X3250)(2350X2500) (3120X2465)(2520X1665) (2730X2225)(2130X1425)
Setting unit increments μm 1 1 1 1 1
Optical scale resolutiion μm 1 1 1 1 1
 
The work tank internal dimensions means the applicable range on the table.
Leave about 60cm between the machine and the wall or other machine.
Layout Dimensions: A x B means (machine + reserved space), C x D means (machine).
Specifications are subject to change without prior notice due to continual research and development.
Standard Accessories: Fire extinguisher x 1 set, Electrode chuck x 1 set, Linear scale x 1 set, Tools box x 1 set、Flush magnetic base x 1 set,
Filter x 2 pcs, Work lamp x 1 pc.
 

Optional equipment

 
ITEM UNIT S540 S430 S430A S430C A320C
Auto Tooling System 3R (MACRO), EROWA (ITS)
Linear magazine* Electrode No. pcs 6 4 3
Max. Weight of electrode kg 5
Max. Total  weight of electrode kg 15(Geometric symmetry)
Diameter/Iength mm 65/120
Rotary Magazine* Electrode No.   12 / 16 / 20  NA
Max. Weight of electrode kg 4 NA
Diameter/Iength mm 65 / 120 NA
C-axis Structure   Built-in type
Resolution deg 0.001
Rotation rpm MOLDMASTER(0~14),3R (0~14), EROWA (0~14)
Max. Electrode carrying weight kg 25
Max. Electrode moment of inertia kgcm2 75
Dielectric-fluid injection / Suction select   4/1
Programmable flushing nozzle O
Dielectric-fluid cooler unit O
Voltage regulator unit (AVR)** O
Automatic back flushing system O
System interface DOS/WINDOWS(Touch panel)
Graphite machining circuit (MD9) O
Large area machining circuit (MD8) O
Cemented carbide machining circuit (MD7) O
Micro-finish / Mirror polish machining circuit (MD4/6) O
Super-low wear circuit (MD3) O
High quality super polishing system (HQSP***) S540S S430S S430AS NA NA
 
Linear and Rotary magazine must use air chuck (3R, EROWA).
When variation of the AC power source is +15% over or -10% under, we recommend using AVR to improve stability.
The relationship between machining area and surface roughness of HQSP is: 50Ø (Ra 0.15µm), 400cm² (Ra 0.25µm).
 

Positioning Functions

 
NA:Not available  O:Available
Control System Dos/Windows
Positioning Functions C15-B C15-AB C15-A C21-B C21-A Windows
Error Alignment O O O O O O
Millimeter / Inch Unit Conversion O O O O O O
Multiple Work Coordinates O O O O O O
Inner / Outer Measurements O O O O O O
Edge, Hole/Groove, Plate/Column Center Measurements O O O O O O
Reference Ball, Electrode Offset Compensation O O O O O O
Electric Discharge Position (EDP) O O O O O O
Quick Stop O O O O O O
Manual ATC NA O O O O O
Multi-jog Simultaneously Moving O O O O O O
 

Machining Cycles Functions

 
NA:Not available  O:Available
Control System Dos/Windows
Machining Cycles Functions C15-B C15-AB C15-A C21-B C21-A Windows
Plunge Machining (G111) O O O O O O
Expand Machining (G121) O O O O O O
Half Barrel Machining (G123) NA NA O O O O
Orbital Machining (G131) NA O O O O O
Spiral Plunge Machining (G133) O O O O O O
Pyramid Machining (G135) NA O O O O O
ISO-GAP Machining (G153) NA NA O O O O
Multi-angle Machining (G161) NA O O O O O
CLW/CCLW Helical Machining (G171) NA NA NA NA O O
Vector Loran Machining (G181) O O O O O O
Line/Grid Position (G200) O O O O O O
Arc/Circle Position (G210) O O O O O O
Contour Return (G400) O O O O O O
Reference Plane Return (G401) O O O O O O
Fast Feed for Positioning (G00) O O O O O O
2D Contour Machining (G01, G02, G03) O O O O O O
3D Contour Machining (G01, G02, G03) O O O O O O
C Axis Indexing (G00+C) NA NA NA O O O
Trans. Machining (G01+C) NA NA NA O O O
Arc Trajectory Machining (G02 / G03+C) NA NA NA O O O
Dwell (G04) O O O O O O
Work Plane Selection (G17, G18, G19) Only G17 O O O O O
Reference Point Return (G28, G29) O O O O O O
Work Coordinate System (G54 ~ G61) O O O O O O
Work Zero Setting (G92) O O O O O O
Multi-point Machining   O O O O O O
Electrode Compensation (H Code) O O O O O O
Miscellaneous Function (M Code) O O O O O O
Polishing Time Control (Q Code) O O O O O O
 

Video

The process of EDM machining
 

Automatic Multiple Measurement
 

Reference Ball offset measurements
 

Dry Run of EDM
 

Application with EROWA preset system
 

Automatic Tool Change)
 

The remote control system for YAWJET EDM
 

Synchronization of remote monitoring and EDM machine

Application with Microscope
 

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