High Precision Heavy Duty EDM
M860
Ngau Tau spark machine
Features
Each aspect of machine must be engineered to be extremely durable and exactingly precise.
Characteristics
- Tool - Finite Element Structure Analysis
- New Power Supply & Control System
- 0.05% or less ultralow consumption circuit
- HQSP The High Quality Super Polishing Equipment (optional)
- Windows interface (optional)
Specification
- Positioning accuracy:± 3μm / 300mm
- Repetition accuracy:± 1μm
Machine Specification
ITEM | UNIT | M1060 | M860 | M645 | M540+ |
---|---|---|---|---|---|
Work tank internal dimensions | W x D x H (mm) | 2100x1350x650 | 1950x1350x650 | 1550x1280x620 | 1100X620X400 |
Max. workpiece dimensions | W x D x H (mm) | 1900x800x600 | 1800x800x600 | 1400x750x550 | 820X450X400 |
Max. workpiece weight | kg | 3000 | 3000 | 2000 | 800 |
Max. electrode weight | kg | 300 | 300 | 300 | 120 |
X、Y、Z axis stroke | mm | 1000x600x500 | 800x600x500 | 650x450x500 | 500X400X400 |
Maximum moving speed | mm/min | x,Y axis:1000 Z axis:2000 | X,Y axis:2000 Z axis:2000 | ||
Table dimensions | W x D (mm) | 1320x800 | 1320x800 | 1000x750 | 820X450 |
Distance between plate and table | mm | 400~900 | 400~900 | 400~900 | 250~600 |
Machine tool dimensions | W x D x H (mm) | 2650x2750x3110 | 2500x2750x3110 | 2120x2850x3100 | 1600X2380X2400 |
Volume of electric cabinet | W x D x H (mm) | 650X1080X1750 | |||
Machine tool weight | kg | 10500 | 6470 | 5660 | 2500 |
Weight of electric cabinet | kg | 365kg(35A) / 390kg(50A) / 420kg(70A) / 470kg(105A) / 570kg(140A) / 620kg(175A) / 670kg(200A) | |||
Available power supplies | type | 50A(5.5KVA) / 70A(8KVA) / 105A(12KVA) / 140A(16KVA) / 175A(20KVA) / 200A(24KVA)} | 35A(4KVA) / 50A(5.5KVA) / 70A(8KVA) / 105A(12KVA) | ||
Dielectric reservoir capacity | L | 2400 | 2200 | 1600 | 650 |
Layout(AXB)(CXD) | mm | (3830x4110)(3230x3310) | (3630x4110)(3030x3310) | (3380x4110)(2780x3310) | (2850x3180)(2250x2380) |
Setting unit increments | μm | 1 | 1 | 1 | 1 |
Optical scale resolution | μm | 1 | 1 | 1 | 1 |
- The work tank internal dimensions means the applicable range on the table.
- Leave about 60cm between the machine and the wall or other machine.
- Specifications are subject to change without prior notice due to continual research and development.
- * is optional.
- Standard Accessories: Fire extinguisher x 1 set, Electrode chuck x 1 set, Linear scale x 1 set, Tools box x 1 set、Flush magnetic base x 1 set, Filter x 2 pcs, Work lamp x 1 pc, Cooler x 1 set.
Option
ITEM | UNIT | M2170-2H | M1670 | M1470 | M1270 | M1060 | M860 | M645 | M540+ | |
---|---|---|---|---|---|---|---|---|---|---|
Auto Tooling System | 3R (MACRO), EROWA (ITS) | |||||||||
Linear magazine* | Electrode No. | pcs | 4 / 6 | |||||||
Max. Weight of Electrode | kg | 5 | ||||||||
Max. Total weight of electrode | kg | 15(Geometric symmetry) | ||||||||
Diameter/Iength | mm | 65 / 120 | ||||||||
Rotary magazine* | Electrode No. | pcs | 12 / 16 / 20 | |||||||
Max. Weight of Electrode | kg | 4 | ||||||||
Diameter/Iength | mm | 65 / 120 | ||||||||
C-axis | Structure | Built-in type | ||||||||
Resolution | deg | 0.001 | ||||||||
Rotation | rpm | MOLDMASTER(0~14),3R (0~14), EROWA (0~14) | ||||||||
Max. Eiectrode carrying weight | kg | 25 | ||||||||
Max. Electrode moment of inertia | kgcm2 | 75 | ||||||||
Dielectric-fluid Injection/Suction Select | 6 / 1 | |||||||||
Programmable Flushing Nozzle | O | |||||||||
Dielectric-fluid Cooler Unit | Std. | |||||||||
Voltage Regulator Unit (AVR)** | O | |||||||||
Automatic Back Flushing System | O | |||||||||
System Interface | DOS / WINDOWS (Touch panel) | |||||||||
Graphite Machining Circuit (MD9) | O | |||||||||
Large area Machining Circuit (MD8) | O | |||||||||
Cemented Carbide Machining Circuit (MD7) | O | |||||||||
Micro-finish / Mirror Polish Machining Circuit (MD4/6) | O | |||||||||
Super-low Wear Circuit (MD3) | O | |||||||||
High Quality Super Polishing System (HQSP***) | NA | NA | NA | M1270S | M1060S | M860S | M645S | M540S+ |
- *Linear and Rotary magazine must use air chuck (3R, EROWA).
- **When variation of the AC power source is +15% over or -10% under, we recommend using AVR to improve stability.
- ***The relationship between machining area and surface roughness of HQSP is: 50Ø (Ra 0.15µm), 400cm² (Ra 0.25µm).
Machining Cycles-Positioning Function
NA:Not available不提供 O:Available提供 | ||||
Control System | Dos/Windows | |||
---|---|---|---|---|
Positioning Function | C15-A | C21-B | C21-A | Windows |
Error Alignment | O | O | O | O |
Millimeter / Inch Unit Conversion | O | O | O | O |
Multiple Work Coordinates | O | O | O | O |
Inner / Outer Measurements | O | O | O | O |
Edge, Hole/Groove, Plate/Column Center Measurements | O | O | O | O |
Reference Ball, Electrode Offset Compensation | O | O | O | O |
Electric Discharge Position (EDP) | O | O | O | O |
Quick Stop | O | O | O | O |
Manual ATC | O | O | O | O |
Multi-jog Simultaneously Moving | O | O | O | O |
Machining Cycles-Machining Cycles Functions
NA:Not available不提供 O:Available提供 | |||||
Control System | Dos/Windows | ||||
---|---|---|---|---|---|
Machining Cycles Functions | C15-A | C21-B | C21-A | Windows | |
Plunge Machining | (G111) | O | O | O | O |
Expand machining | (G121) | O | O | O | O |
Half Barrel Machining | (G123) | O | O | O | O |
Orbital Machining | (G131) | O | O | O | O |
Spiral Plunge Machining | (G133) | O | O | O | O |
Pyramid Machining | (G135) | O | O | O | O |
ISO-GAP Machining | (G153) | O | O | O | O |
Multi-angle Machining | (G161) | O | O | O | O |
CLW/CCLW Helical Machining | (G171) | NA | NA | O | O |
Vector Loran Machining | (G181) | O | O | O | O |
Line/Grid Position | (G200) | O | O | O | O |
Arc/Circle Position | (G210) | O | O | O | O |
Contour Return | (G400) | O | O | O | O |
Reference Plane Return | (G401) | O | O | O | O |
Fast Feed for Positioning | (G00) | O | O | O | O |
2D Contour Machining | (G01, G02, G03) | O | O | O | O |
3D Contour Machining | (G01, G02, G03) | O | O | O | O |
C Axis Indexing | (G00 + C) | NA | O | O | O |
Trans. Machining | (G01 + C) | NA | O | O | O |
Arc Trajectory Machining | (G02 / G03 + C) | NA | O | O | O |
Dwell | (G04) | O | O | O | O |
Work Plane Selection | (G17, G18, G19) | O | O | O | O |
Reference Point Return | (G28, G29) | O | O | O | O |
Work Coordinate System | (G54 ~ G61) | O | O | O | O |
Work Zero Setting | (G92) | O | O | O | O |
Multi-point Machining | O | O | O | O | |
Electrode Compensation | (H Code) | O | O | O | O |
Miscellaneous Function | (M Code) | O | O | O | O |
Polishing Time Control | (Q Code) | O | O | O | O |
- Related Case
Large Hexagonal Mold
Machining Area: Mold of 19mm Equilateral Hexagon Electrode Material: Chromium Copper Workpiece Material: H9 High-speed Steel No. of Electrode Using: 2 Machining Depth: 22mm Machining Time: 3 hours & 30 minutes Surface Roughness: Ra 0.9μm
Mold of M8 Screw
Machining Area: Mold of M8 Screw Electrode Material: Cathode Copper Workpiece Material: SKD-61 No. of Electrode Using: 1 (got pre-machining) Machining Depth: 8.7mm Machining Time: 2 hours Surface Roughness: Ra 0.9μm
- Files Download
Press Release
- Moldmaster makes the production of EDM machine become "The Passionate Pursuit Of Perfection."
Moldmaster displaying the robotic arm be able to work with two CNC EDM machines connecting the external tool magazine not only enhances the production process automation but also helps the EDM machine...
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