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Die Sinking EDM |
| CNC HQSP EDM Series |
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| Character Description |
| ■ | Substantially Increase Luster's Surface Area Limitation | | ■ | The maximum working surface area for a conventional machining is only up to φ30 mm diameter (Ra=0.12μm～0.2μm) approximately. However the maximum working area for HQSP reaches 400cm2,and creates a Rmax=1～3μm surface roughness. | | . | Apply Graphite Electrode for Luster Machining | | ■ | A graphite electrode applied for fine finish machining usually causes too much wear, and is difficult to achieve uniform and fine surface of mold. HQSP features outstanding dispersion performance, permitting luster effect machining accomplished easily. | | ■ | Increase Fine Machining Speed | | ■ | The time required for luster effect machining on HQSP is only 1/2-1/5 of that on a conventional machine. | | ■ | Decrease Surface Cracking | | ■ | Cracking depth on a surface machined by HQSP is greatly reduced when inspected by a microscope, which also provides an increased rustproof capability. The hardened structure under the surface with a luster effect machining is uniform, which saves time and efforts in manual polishing operations. | | Applicable dimensions | | ■ | Mobile phones and related accessories | | ■ | Twin color parts | | ■ | PDA keys, digital cameras, and CD players. | | ■ | 3C products such as notebook, TV, screen of audio box. | | ■ | Deep flake workpieces | | ■ | Portable game | | ■ | Backlight panel | |
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Die Sinking EDM Machining Unit |
| Item | Model | M335S
(M35BS) | M335AS
(M35AS) | M435S
(M45BS) | M645S
(M65BS) | M860S
(M75BS) | | Work tank internal dimensions | W×D×H(mm) | 960×600×330 | 960×600×330 | 1300×720×400 | 1570×1280×700 | 1960×1350×750 | | Max. workpiece dimensions | W×D×H(mm) | 750×400×280 | 750×400×280 | 1000×500×350 | 1500×750×550 | 1900×800×600 | | Max. workpiece weight | kgs | 400 | 400 | 600 | 1500 | 2000 | | Max. electrode weight | kgs | 80 | 80 | 100 | 120 | 130 | | X、Y axes stroke | mm | 350×300 | 350×300 | 450×350 | 650×450 | 800×600 | | Z axis stroke | mm | 300 | 300 | 400 | 500 | 500 | | Z back slide travel | mm | NA | NA | NA | NA | NA | | Setting unit increments | μm | 1 | 1 | 1 | 1 | 1 | | Optical scale resolution | μm | 1 | 1 | 1 | 1 | 1 | | Max. moving speed | mm | 1000(X/Y)、3000(Z) | 1000(X/Y)、3000(Z) | 1000(X/Y)、3000(Z) | 1000(X/Y)、3000(Z) | 1000(X/Y)、3000(Z) | | Table dimensions | W×D(mm) | 610×400 | 610×400 | 1000×500 | 1000×750 | 1320×800 | | Distance between plate and table | mm | 300~600 | 300~600 | 250~650 | 400~900 | 400~900 | | Machine tool dimensions | W×D×H(mm) | 1360×1310×2280 | 1800×2000×2370** | 1750×1530×2500 | 2120×2850×3020 | 2500×2750×3110 | | Machine tool weight | mm | 1650 | 2300** | 2700 | 5660 | 6470 | | Dielectric reservoir capacity | L | 300 | 400 | 600 | 1450 | 2000 | | Available power supplies | Model | G35/G50/G70 | G35/G50/G70 | G50/G70/G105 | G50/G70/G105 | G50/G70/G105 |
| | Item | Model | S320AS
(S505AS) | S430S
(S602S) | S430AS
(S602AS) | S435S
(S605S) | S540S
(S607S) | | Work tank internal dimensions | W×D×H(mm) | 850×500×350 | 1100×600×330 | 1100×600×330 | 1100×650×350 | 1260×700×430 | | Max. workpiece dimensions | W×D×H(mm) | 600×300×200 | 900×500×250 | 900×500×250 | 1000×550×300 | 1100×600×350 | | Max. workpiece weight | kgs | 300 | 400 | 400 | 500 | 600 | | Max. electrode weight | kgs | 60 | 100 | 100 | 120 | 120 | | X、Y axes stroke | mm | 300×200 | 400×300 | 400×300 | 450×350 | 500×400 | | Z axis stroke | mm | 200 | 200 | 200 | 250 | 250 | | Z back slide travel | mm | 200 | 200 | 200 | 200 | 200 | | Setting unit increments | μm | 1 | 1 | 1 | 1 | 1 | | Optical scale resolution | μm | 1 | 1 | 1 | 1 | 1 | | Max. moving speed | mm | 1000(X/Y)、2000(Z) | 1000(X/Y)、2000(Z) | 1000(X/Y)、2000(Z) | 1000(X/Y)、2000(Z) | 1000(X/Y)、2000(Z) | | Table dimensions | W×D(mm) | 600×300 | 800×450 | 800×450 | 800×500 | 900×550 | | Distance between plate and table | mm | 125~525 | 130~530 | 130~530 | 130~530 | 130~530 | | Machine tool dimensions | W×D×H(mm) | 1600×1600×2100** | 1300×1320×2120 | 1720×1930×2200** | 1400×1480×2120 | 1450×1600×2220 | | Machine tool weight | mm | 1850** | 1900 | 2450** | 2100 | 2150 | | Dielectric reservoir capacity | L | 300 | 500 | 500 | 500 | 700 | | Available power supplies | Model | G35/G50/G70 | G35/G50/G70 | G35/G50/G70 | G50/G70/G105 | G50/G70/G105 |
| | ＊We reserve the rights of specifications and value alteration, and they are subject to change without prior notice. Please confirm while ordering. | | ＊Ａ means All In One model. | ＊＊Including dielectric reservoir and control panel. | |
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Die Sinking EDM Option |
| AUTO TOOLING SYSTEM | 3R(MACRO),EROWA(ITS) | | Linear magazine* | Electrode No. | | 3~6 | | Max.Weight of electrode | kg | 10 | | Rotary magazine* | Electrode No. | | 8/16/32/48 | | Max. Weight of electrode | kg | 10 | | | | Ｃ-axis | Structure | | External/Internal(3R only) | | Resolution | deg | 0.001 | | Rotation | rpm | 3R(0~20),EROWA(0~100),Moldmaster(0~100) | | Max. Weight of electrode | kg | 25 | | Dielectric-fluid injection/suction select | | 4or6/1 | | Dielectric-fluid cooler unit | | | | Voltage regulator unit(AVR)** | | | | Self-cleansing oil filter system | | Developed self-cleansing oil filter system by Moldmaster | | Graphite machining circuit(MD9) | | | | Large area machining circuit(MD8) | | | | Cemented carbide machining circuit(MD7) | | | | Micro-finish/Mirror polish machining circuit(MD4/6) | | | | Super-low wear circuit(MD3) | | | | Control panel E21/E23(i) | | | | * Linear and Rotary magazine must use air chuck(3R-600,EROWA). | | ** When variation of the AC power source is +15% over or-10% under, we recommend using AVR to improve stability. | |
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